Fastener Insertion

Fastener insertion is a metal fabrication process used to permanently install threaded fasteners, standoffs, or studs into sheet metal components. This process creates strong, reliable attachment points that support efficient assembly while maintaining part integrity and appearance.

How It Works

The fastener insertion process begins with a properly sized and prepared hole in the sheet metal. Using controlled pressing force, the fastener is inserted into the hole, where it displaces surrounding material to mechanically lock in place. This interference fit creates a secure bond without welding or additional hardware. Proper tooling, alignment, and force control ensure consistent fastener placement and retention strength across parts and production runs.

Quality & Accuracy

Fastener insertion delivers precise fastener positioning with consistent pull-out and torque performance. The process maintains part flatness and dimensional accuracy while minimizing surface distortion. Careful inspection and process control ensure each fastener meets strength and alignment requirements.

Benefits

This process provides durable, reusable threads and eliminates the need for loose hardware, drilling, or tapping. Fastener insertion improves assembly efficiency, reduces labor, and enhances product reliability. It is suitable for steel, stainless steel, aluminum, and other sheet metals and supports both prototype and production fabrication. Fastener insertion delivers clean, professional results that integrate seamlessly into metal fabrication workflows.